What You Need for Chemical Attack Protection
If your business works with hazardous chemicals in any capacity, it’s a good idea to prepare some sort of chemical attack protection to make sure that accidents can be avoided and, if they happen, that the damage can be contained as much as possible. In many cases, the right preparation can prevent the worst problems from happening, but it is wise to also be proactive in ensuring that at-risk areas are always in the best possible shape.
Preventive Chemical Attack Protection
The problem with working with certain materials is that they inevitably wear away and slowly destroy anything that contains them. Whether the hazardous substance is in large tanks or pipes for transport, or secondary containment areas, eventually it will create weaknesses and holes that can result in serious damage to the substrate and endanger on-site workers.
Since these substances will eventually start eating away at their containers, why not protect them from the start with a high quality chemical resistant coating? Protective coatings like ENECON NorCal’s CHEMCLAD line not only provide a layer between the chemicals in question and what is holding them, but they also are made from formulas with chemical structures that do not react as much with corrosive chemicals as metals and concrete do, letting you use the strength of those materials, but not allowing the interactions that cause damage.
Not only is it a good idea to install chemical attack protection on storage containers, transport systems, and secondary containment areas, but it is also usually smart to consider protecting floors near hazardous materials storage, so they do not deteriorate in case of a leak or other accident.
Fixing Chemical Damage
Sometimes, because of a poor installation, disintegration over time, or just not moving quickly enough to get a system in place, it’s necessary to repair or replace equipment that has been damaged in some way by chemical attack. Fortunately, there are ways to perform effective repairs that will save your company money and deliver dependable results.
For example, ENECON NorCal’s METALCLAD or ENECRETE lines are excellent solutions for repairing damaged metal or concrete equipment or storage. ENECRETE is a polymer composite that can be either administered directly into cracks, or used for an infinite amount of concrete repair solutions. METALCLAD, on the other hand, can be used to repair and recondition a variety of metal structures, be it cooling towers, heat exchangers, pumps, corroded piping, etc.
Chemical attacks can cause untold damage to your business and the people working there. That is why it is critical for you to take steps to ensure that your operation has installed chemical attack protection provided by a qualified and experienced company.
Installing Epoxy Floors
It may not sound very simple to install epoxy floors, but it can be fairly easy and is important to do, especially if you have an industrial business that needs concrete protection. In fact, it can be a major boon to you, saving time, money, and manpower with a simple action that often takes less than a day and won’t significantly hinder production while it’s being applied. It can be done by almost anyone, though the best installations are overseen by a professional. Either way, it’s worth the money and effort.
Why Epoxy Floors Are Installed
There are several reasons why somebody would want to install an epoxy floor. They serve as excellent protection and can be used to avoid slips both from people and equipment. They also can preserve your physical location for longer, preventing damage and ensuring that you don’t have to pay for expensive and time-consuming replacements any time soon.
A great example of this is the chemical attack protection that epoxy floors provide. Many plants or industrial institutions use corrosive chemicals either intentionally, in order to process or refine raw materials, or create as a side effect of processing. In either case, a leak can cause significant damage to floors, usually over time. If it’s in an area that can’t easily be seen, even a small drip over time can cause serious damage that costs thousands to repair or flat out replace, assuming it doesn’t cause injuries in the meantime. An epoxy floor can prevent that.
A professional plant life extension and waterproofing contractor will tell you that an epoxy floor is a great way to protect against the erosion caused by equipment use, effects of daily industrial activity, or flowing water or chemicals over time. This can be as obscure as a leak that slowly eats away at floors, or it can be as simple as outdoor docks that are subject to the elements like rain and snow. In either case, protecting against erosion is an excellent and inexpensive precaution.
Epoxy Floor Installation
Once you’ve decided to actually install and apply an epoxy floor coating like ENECON NorCal’s CHEMCLAD SC, XC, or FPS (Floor Protection System), the product can be mixed together and simply applied on the prepared surface that you want to protect.
It’s often a good idea to hire a professional to ensure that the surface is prepared properly to get the most effectiveness out of your epoxy protectant. Count on ENECON NorCal’s team of experts for a free on-site visit and estimate.
It doesn’t take a lot to install high quality epoxy floors, but they can be just what you need to protect your investments.
Why You May Need Epoxy Floor Coatings
Many, if not most, businesses in the industrial segment need some sort of epoxy floor coatings. That’s usually because they work with dangerous materials that may wear away at the very foundations of a plant; so chemical attack protection and waterproofing are necessary to ensure the health and safety of workers as well as the longevity of valuable work space. Regardless of the specific motivation, there are several reasons why it might be a good idea to consider this sort of coating and to hire a reliable waterproofing contractor who also handles plant life extension to carry out the work.
What Epoxy Floor Coatings Are Made Of
“Epoxy” is actually the cured end product of resins from the epoxide functional group. In other words, it is a type of material from a particular subset of chemicals that can form a hard seal or a powerful adhesive very easily. This property can be controlled by manipulating the components being put into it.
Commercial epoxy floor coatings are usually made by combining a number of different types of resin in order to produce a specific consistency or effect. In some cases, the type of catalyst that causes them to react is altered as well to produce a very particular chemical reaction. In the case of ENECON NorCal’s CHEMCLAD SC product, for example, two components must be mixed together before application in order to ensure that the protective properties of the resin are activated.
The chemicals used in floor coatings are often kept separate for easier and longer storage. Preventing the chemical reaction until you need it gives the product unlimited shelf life and also leads to less waste of valuable materials.
Installation of Floor Coatings
Actually installing, or applying, epoxy for concrete protection is usually pretty easy in and of itself, although a professional turn-key installation by a crew that knows ENECON’s products is always recommended to ensure quality results.
A professional will know how best to prepare the surface for application. Failures related to floor coating application are generally because of bad surface preparation, not respecting the cure times in between coats, overshooting the overcoat window, etc. Failures can encompass a number of different issues.
Once the floor protection coating is properly installed, however, you can expect decades of protection in most cases. Whether you’re repairing a problem or just preventing one, you can count on ENECON NorCal and its team of knowledgeable experts to help solve your floor protection problems, whether you need epoxy floor coatings or a different approach.
Epoxy-Coating Your Sensitive Equipment
There are few precautions more easily taken than epoxy coating your important or sensitive equipment. It gives you a number of different benefits and can be done in-house with very little manpower and time. The results will last for decades and can save thousands of dollars in repair or replacement costs. This is one of those times when an ounce of prevention is exactly what you need to get the most out of your plant life extension efforts.
How an Epoxy Coating Works
There is more to applying a coat of epoxy on a surface than just making it look nice, the way you would with paint. Rather, it produces a seal – a shield – that defends against a number of different threats, including industrial corrosive chemicals, erosion, concrete problems, etc., that all get worse over time if left untreated. At the volumes that many plants deal with, these are major problems that add up very quickly. As a result, trying to keep them in check is a serious concern for whoever is in charge.
Generally when creating this kind of coating, two or more components are mixed together, such as with ENECON NorCal’s METALCLAD CeramAlloy CL+AC. This two-polymer solution comes in a liquid form and is meant to be mixed in batches so that the chemical reaction that causes them to start to harden doesn’t start immediately. While it is still liquid, it can be applied to a surface like paint, where it will cure into a highly effective, industrial-strength, protective coating.
There are several reasons why one would want to add an epoxy coating to their equipment. For example, if you have a tank that stores corrosive chemicals or pipes that transport them, it’s a good idea to make sure that the internal surfaces are coated to prevent the chemicals from eating away at them. Chemical attack protection like this extends their useful life, makes the tank and pipes much safer, and reduces the need for unforeseen repair costs.
Concrete protection is another great benefit of adding epoxy, protecting your floors not only from wear and tear, but also from the possibility of erosion due to water flowing over them. In fact, many a waterproofing contractor will tell you that epoxy is a great way to keep anything that water regularly travels over or through in excellent shape.
Get Yours Today
Considering how useful it is and how easy it is to install, why aren’t you getting this sort of protection today? It will save your company thousands of dollars in replacement costs of equipment damaged beyond possible repair, and takes very little effort to protect vital equipment and surfaces.
Don’t wait any longer. Every minute that you don’t have proper epoxy coating protecting your plant and extending its useful life is another minute that it continues to be damaged and untreated. Consider ENECON NorCal’s free industrial advice; the benefits could save you thousands.
Understanding Elastomeric Coating
One of the most important and useful systems that has been developed for industrial applications is the elastomeric coating. This revolutionary set of products allows for some unique, modern, and cost effective industrial solutions that address plant life extension, in general.
What an Elastomeric Coating Does
Of course, there’s always the question of what this type of coating actually does that makes it so useful, especially in industrial settings.
Before understanding that, you need to first understand thermal expansion. Essentially, when things get hot, they tend to get larger. Often this enlargement cannot be noticed with the naked eye, but it can be by a significant amount. Different materials expand at different rates and from different temperatures, so it can be difficult to prepare for this.
This expansion becomes a problem in industrial settings where temperature changes can happen often or in outdoor areas where changes of several dozen degrees or more can occur daily. What often happens is that sealants and protective coatings will expand and contract at a different rate than the substrate they are protecting, opening up holes in the seal and eliminating the benefits of it altogether.
What an elastomeric coating does is stretch with the object, structure, or substrate beneath it, so the surface of the substrate does not break through. The easiest way to understand how this works is to know that “elastic polymer” (“elastomer”) is another name for “rubber,” though most often that word refers to a specific type of elastic polymer. Essentially, this is painting a thin rubber coating on something to protect it.
What Can These Coatings Accomplish?
There are a number of benefits to using this sort of coating. For example, a waterproofing contractor may apply it in an area where you need basic waterproofing, especially for outdoor electronics cabinets, roof top air handling equipment, cooling towers, etc. Chemical attack protection is also something that can be attributed to a high quality coating, especially in a place that suffers from corrosion, another form of chemical attack that is pervasive in every industrial plant, uses corrosive chemicals widely, or where there is a possibility of a spill. Finally, concrete protection protects floors in high-traffic areas or areas of heavy industrial use.
No matter what type of industry you’re in, you can get a lot of benefit out of the right kind of protection. And if thermal expansion is an issue, then you can’t do any better than with a modern, high tech elastomeric coatingsuch as ENESEAL HR and ENESEAL CR. Contact ENECON NorCal today, for a full line of protective coatings for all types of industrial applications.
Why You Need Concrete Floor Coatings
There is so much that can go wrong in all kinds of industries that concrete floor coatings can easily prevent. Not having good concrete protection inevitably results in degradation and much larger future repair costs. It can save time and money while improving the safety of your employees. On top of this, it is relatively inexpensive, especially compared to the alternative. But be sure to pick a quality, industrial-strength product and the correct team that knows how to apply it well the first time.
What Could Happen?
There are several problems that could occur if you don’t have the right kind of concrete protection on your plant floors. You’re probably aware of how dangerous industrial areas can be, so it’s a good idea to limit that risk in every way possible.
First of all, high quality concrete floor coatings can provide excellent chemical attack protection. If you work with corrosive chemicals, it’s very likely that there will be some sort of spill or leak at one point. If it is a major spill, it could have a widespread effect on a large section of flooring before it’s neutralized and cleaned up. Perhaps worse, if it is a small leak that isn’t detected immediately, it could concentrate that damage on a single area that might require significant repairs in order to make up for it. A good floor coating can prevent these problems from happening.
It doesn’t even have to be something dangerous in and of itself that damages your floor, either. Plain water, over time, can wear away at concrete both on the surface level and inside cracks and fissures, undermining the substrate from the inside. Ask any waterproofing contractor and they will tell you that a good floor coating can save thousands of dollars in damage.
Furthermore, coating your concrete floors can give them more or less traction, based on the final texture that you desire, making it easier to move cargo and equipment and preventing a lot of slipping that can cause injuries for your employees. The coating also can make ramps easier to navigate and blind corners less dangerous.
How Easy Are Concrete Floor Coatings To Install?
It is incredibly easy to install a coating on your concrete floors. In most cases, all you need is a product like ENECON NorCal’s ENECRETE or ENECLAD line of flooring coating, which covers concrete flooring and fills in holes and cavities that may have already been there. Using it is incredibly simple, provided a correct surface prep and application.
It doesn’t take a whole lot to protect your investments both in terms of location and workers, so consider concrete floor coatings today. Call ENECON NorCal to provide you with a full turnkey quote.
Smoothing Things Out: Erosion Protection in Industrial Settings
Anybody who has worked in an industrial field knows that erosion protection is one of the most important factors in preventing wear and extending the life of large, expensive, and important equipment. While corrosion is a big problem in modern industry, its less talked about but more pervasive cousin – erosion – may have a larger impact on the average plant, their efficiency, and their bottom line.
The Necessity of Erosion Protection
There are very few plants of any sort in the world that don’t have large areas dedicated to moving liquid. Whether it be hydraulic tools or water processing, there will likely be a significant amount of fluid flowing all around. This presents the essential problem with erosion as a difficulty in manufacturing and power production because of the costs and the associated down time.
Corrosion is a chemical or biological process wherein either certain reactions between matter at the molecular level or living microorganisms slowly eat away at tiny pieces of substrate. While this is negligible in any given slice of time because of the tiny nature of the interactions in most cases, over time this builds into a larger issue and can cause all sorts of problems. There are ways to prevent these reactions and neutralize the microorganisms in play, but it is impossible to arrest in perpetuity.
Erosion, on the other hand, is part and parcel of the process. All matter at a small enough level is solid. Other states of matter are produced by the concentration of mass in a certain density, but even gaseous substances have molecules that crash into other molecules when they are in motion, slowly dislodging them over time. No material on Earth is entirely immune to this, so when you move large qualities of liquid from one place to another, you will inevitably see the wearing down of the surfaces that it is moving over and through. Erosion protection reduces this effect by creating more sturdy barriers that defend against this motion.
Standard Protection
Fortunately, these sturdier barriers exist and are fairly easy to apply. Products like CeramAlloy CL+AC and CP+AC developed by ENECON are produced in trowelable pastes that harden into metal-hard protective coatings and final coatings of ceramic liquid polymers like CeramAlloy CL+AC, that allow for the free movement of liquid without putting it into direct contact with the pipes, tanks, and gratings that they will have to pass through. This extends the life of the more expensive equipment by not only armoring these parts, but also helping to rebuild them from earlier damage.
To protect your most important equipment against the processes of erosion, ENECON offers a full line of protective coatings and sealants for all types of industrial applications. Thinking ahead can avoid costly accidents and major repairs in the future. Every industrial operation needs to make sure they have a plan in place to ensure proper erosion protection.
Epoxy Flooring: Why You Should Install It
People often forget the importance of epoxy flooring, even though it is a particularly helpful and useful industrial tool. In reality, it serves a number of different purposes that increase the efficiency and safety of workers in an industrial setting, while also lasting for incredibly long periods of time with little need to worry about upkeep and preventative maintenance. Add to that the ease of installation that will not significantly impact working conditions, and you have an industrial solution that every company in every industry should consider and install.
Epoxy Flooring Adds Safety in Dangerous Places
Epoxy flooring has a number of important functions that can be drastically important in an already dangerous or hazardous work environment. Most industrial settings already have a number of safety precautions in place; nevertheless, this particular precaution can still save time and money as well as prevent needless injury.
Epoxy isn’t generally used everywhere, just in the places where it will be most useful. For example, one of its most popular uses is as a high traction surface. It can be painted on concrete. It is highly textured so that workers don’t have to worry about slipping as much. The increased gripping power is especially good in places where the floor is likely to be wet, on loading docks, and on ramps where it serves the added benefit of making it easier to push rolling carts upward, and a good surface for forklift wheels to grab on to, as well.
Moreover, epoxy is seamless and non-porous, so it creates a water tight cover on a surface that can protect it from moisture damage. This is especially good if you have a concrete floor that has been broken in some way and has cracks. The cracks can be repaired, and then the epoxy can be applied over the repaired cracks, creating a seal and preventing future damage.
If that wasn’t enough, epoxy as a material is resistant to acids and chemicals, so using it on the floor will help protect from leaks and spills that might cause problems either immediately or slowly over time. In this case, the flooring choice becomes a preventative measure as well.
Other Benefits
There are, of course, other benefits to an epoxy coating on a floor. For example, in high traffic areas, having this added layer of protection can reduce wear and tear on the floor itself, keeping everything in good condition and holding back expensive maintenance. In fact, a high quality epoxy like ENECON NorCal’s ENECLAD FPS can last anywhere from 15 to 30 years without need for reapplication if it’s installed correctly, all depending on use and conditions. Concrete repairs can also be completed with EXECRATE DuraFill and DuraQuartz, prior to a final topcoat of ENECLAD FPS.
ENECON NorCal, an independent distributor for ENECON Corporation in Northern California, offers a full line of protective coatings and sealants for all types of industrial applications. There are very few reasons not to make the reasonably priced investment in well-made and installed epoxy flooring.
What Is an Epoxy Floor Coating?
Many plants are making the investment in epoxy floor coating for their high traffic areas. This is an incredibly helpful tool – one that can be used on several different surfaces – and doesn’t require a lot of upkeep in order to prevent damage. It can almost be forgotten about once it’s installed, but can also be exactly what you need to reduce accidents on the site and prevent any number of major concerns.
What Is Epoxy?
Before getting into too much detail about the reason to get a high quality floor coating like ENECON NorCal’s ENECLAD FPS, it’s best to start with what an “epoxy” actually is.
An epoxy is the cured end of an epoxy resin, a type of material from a particular chemical group called, unsurprisingly, epoxide groups. The chemistry is not vital to understand this, other than to know that an epoxy happens when two reactive polymers and prepolymers from this group interact with one another and create the strong adhesive and sealant that we know as epoxy.
Because it is made up of polymers (large molecules), it is not very reactive once it’s been cured, meaning that it is highly resistant to chemicals and corrosives. Some epoxies form thermosetting polymers that are also highly resistant to heat, a particularly useful property in metalworks, coal power plants, and other places where heavy industry is the standard.
What Use Is an Epoxy Floor Coating?
There are a number of reasons why you would want to have an epoxy floor coating in your plant. Perhaps the most obvious is that its nonreactive nature makes it highly resistant to acids, alkalides, salt, and other substances that may break down a concrete floor over time and cause environmental problems or damage to the foundation of the plant.
Moreover, it is highly abrasion resistant for high traffic areas. If, for example, you have a loading dock, you can be sure that the floor will take a pretty consistent beating just from regular use. A high quality epoxy floor can reduce that damage significantly and extend the life of those floors by decades, requiring only a new coat rather than a new surface at the end of it.
Even more than that, though, it’s easy to add a textured element to the epoxy so that it creates a slip-resistant surface as well. This is good in places where the floor is likely to be wet, on ramps that are used to move heavy equipment, and even around sharp corners.
ENECON NorCal, an independent distributor for ENECON Corporation in Northern California, offers a full line of protective coatings and sealants for all types of industrial applications. There are a number of benefits to this incredible material, and smart factory owners and operators are finding new uses for epoxy floor coating every day.
Good Reasons for an Elastomeric Roof Coating
There are a number of reasons why an elastomeric roof coating is a great solution to provide an impermeable barrier against roof leaks. An added layer of protection is usually considered to be a good idea in order to preserve important equipment, especially in industrial settings where broken machines and electronics are expensive and should be well protected. What people don’t often think about is how heat and other factors can more quickly break down a protectant if they don’t research well and select the right product for the solution they are looking for.
Thermal Expansion
One of the biggest problems with protective coatings is one of thermal expansion. Every structure expands in the heat and contracts when it cools off. Usually this is imperceptible unless your maintenance team is on top of it. If not taken care of early in the process, it can cause serious problems and damage over time.
While this isn’t a problem in and of itself, it does become an issue when you realize that things also expand and contract at different rates, so the protective coating put on an outdoor piece of machinery doesn’t expand at the same rate as the machine itself, leaving the machine to break the “skin” of the protective coating and expose portions to corrosion that it wouldn’t have otherwise.
The secondary problem that is caused by this issue is that corrosion now happens in patches, or particular locations, making it a lot more difficult and costlier to repair.
What is an Elastomeric Roof Coating?
One great advance in high tech industrial coatings is ENECON’s ENESEAL HR, an elastomeric roof coating that also refracts heat. Being elastometric, it allows anything coated with ENESEAL HR to expand and contract with the substrate as much as necessary without having to worry about it breaking the seal. In the cases of roofs, this means that there will be an impermeable barrier against cracks and leads, especially in the rainy season.
ENESEAL HR from ENECON NorCal is mono component and can be applied onto a surface, just like paint, with a brush, roller or airless spray system. When dry, it forms an impermeable barrier and protects whatever substrate is below it. ENESEAL HR protects against the problems of thermal expansion both by being able to “stretch” around expanding materials and by being heat refractive to conserve energy by refracting heat on rooftop equipment and keeping the interior of the building cooler, as well.
Moreover, ENESEAL HR is microporous, meaning that it will keep out moisture while still allowing humidity to escape, keeping your roof dry and less exposed to the elements.
It is much cheaper to prevent damage than to replace equipment. There are also better forms of protection than others, and that is why ENESEAL HR is your first choice in industrial-quality rooftop and equipment protection, providing an elastomeric roof coating for industrial facilities of all kinds.
Ensuring Leak Protection
One of the most important maintenance considerations in running a plant of any kind is leak protection. It doesn’t take long for a small leak to turn into a large one, and there are times when pressure must not have even the slightest drop or it could be disaster for workers and the company. Nobody wants to run the risk of flooding important equipment, letting dangerous chemicals into the environment, or not having the fire suppression systems be able to deliver water when they’re needed, so preventing leaks is an absolute must.
How Leaks Start
There are several ways that you can get a leak in the system. Part of the problem is that they are often small and unpredictable, so one can exist with nobody knowing about it for months before something happens that causes people to notice. This usually means a much larger leak that has been opened up by the flow of liquids through it, but it could just as easily be a chain reaction of events that causes major equipment damage or even injury.
Usually, a leak starts due to erosion of a part where liquid is flowing on a regular basis. This can be pipes with water flowing through them, a chemical etching system, or even tanks for processing beer. If liquid is moving through something, it is going to erode that substrate at least a little on a constant basis, eventually removing enough matter from the surface to create a small hole. As liquid travels through that hole, because it’s such a tight fit, it will keep wearing away at it until it grows larger and eventually it runs the risk of not being a quick fix. At that point, your plant floor is also covered in liquid and other pieces that don’t react well to moisture and might get damaged.
Of course, leaks can also be caused by thermodynamically unfavorable conditions. Extreme heat or exposure to UV rays can break down metal and cause leaks that get out of control as well. In this case, the heat causes parts of the metal to expand when in direct contact, but contract when they cool off, creating fractures that open into leaks.
Making Leak Protection a Priority
You can’t always have perfect leak protection, but you can be ready when something goes wrong. That’s why ENECON NorCal has made products like SpeedAlloy and SpeedAlloy QS.
For the best protection against leaks, ENECON offers a full line of protective coatings and sealants for all types of industrial applications. The right products can make sure that when something terrible does happen, your systems will remain active. Take the time to create a plan for proper leak protection today.
Corrosion Protection Will Save You Money
One of the first recorded problems faced by humanity was how to come up with effective corrosion protection. Whether referred to as corrosion, “fouling,” or merely “decay,” corrosion has been a persistent issue faced by civilizations going back to prehistory, not to mention all industries around the world today. The reason for this is very simple: it is always easier and cheaper to avoid a problem rather than having to fix it, and fix it rather than replace something.
Reasons Corrosion Happens
Corrosion happens to everything over time. That’s because everything is made up of minerals and chemicals. They are made of atoms, which react with other atoms, usually in a way that is beneficial, but often in ways that break things down. Chemical reactions are attempts by matter to reach a state of “equilibrium,” meaning that it is as chemically non-reactive as possible.
The problem with this is that anything in a state of equilibrium with industrial chemicals is not very good for holding or transporting them. These chemical reactions break down the material so that it no longer has the mechanical structure needed to provide effective transport or containment. Things start to fall apart because their microscopic pieces are melding, giving up pieces of their atoms, or simply being broken apart and the bonds that hold them together dissolved.
Over time, even the air itself can prove corrosive to certain things. In an environment where accidents can cost both lives and untold amounts of money, it is best to take reasonable precautions to avoid corrosion.
Modern Corrosion Protection
In the modern age, there are a number of corrosion protection options that are available to help reduce the incidence of corrosion and, by extension, the accidents caused by it. One such product is ENESEAL CR, a corrosion resistant industrial coating that is applied just like paint, and can be applied to surfaces that must be protected from further corrosion, via brush, roller, or spray. Unlike its predecessors, it is surface tolerant, meaning you don’t have to grit blast, which saves untold amounts of money and associated headache and additional and valuable time. In many cases, grit blasting is not an option, which leaves maintenance managers with few other solutions. ENESEAL CR also is UV resistant, so you won’t feel that “chalky” feeling after a year or more in the sun. But more importantly, ENESEAL CR has the primer and rust inhibitor incorporated and possesses a quality called “elastomericity,” which means that it moves with the surface it is painted on as it expands and contracts due to thermal variances. ENESEAL CR won’t crackly over time because it has over 200% elastomericity and will expand and contract with the substrate, day in and day out.
Also unlike other solutions, it is mono-component, meaning that it doesn’t require the accurate combination of a number of different things in order to work properly. All you need to do is stir it, and apply, just like any other paint. This is just one example of the many ways we can help you and your maintenance team solve your most challenging industrial problems.
ENECON NorCal, an independent distributor of ENECON based in Northern California, offers a full line of protective coatings and sealants for all types of industrial applications. Modern industry deals with corrosion regularly, so it’s vital to keep up with the latest advances in corrosion protection to avoid unnecessary damage and associated costs.
Why You Need Chemical-Resistant Coatings
In almost any industrial situation, chemical resistant coatings are going to play a large part in ensuring the safety and continued viability of the plant in question. Harsh, corrosive chemicals are used in a number of different ways in order to aid in, for example, the manufacturing process, so it’s important to protect various surfaces that are not necessarily meant to be broken down by the materials in question. Fortunately, there are ways to ensure that that doesn’t happen.
Why Chemical Resistant Coatings Work
Corrosion is a chemical process that affects different metals in different ways. It is generally the result of atoms from various chemicals’ reaction with the metal or plastic in containers, grates, and pipes, changing its composition so that it is no longer forming tight molecular structures. As a result, the metal or plastic becomes brittle and weak. The reactions are different based on the surface and the chemical, but it is always about that reaction happening that leaves your storage tanks and other equipment at risk.
Many metals naturally produce a protective coating of their own. This process, called passivation, varies from metal to metal and is different in alloys, but this is what protects many of them from different chemicals and why some metals don’t seem to react at all. The passive films are incredibly thin and don’t protect perfectly, but they do help a little. We can use that same concept by creating easy to apply coatings that can be painted onto metals, and are designed as polymers that are not chemically reactive to hazardous or corrosive chemicals.
Polymers for Protection
Chemical resistant coatings are often made of polymers, which are large molecules made up of several repeating subunits. In layman’s terms, they don’t give other chemicals a lot of “room” to react with them. While not entirely inert, they are much less likely to be affected by a number of chemicals that would tear metal apart pretty easily.
These polymer coatings, such as ENECON NorCal LLC’s CHEMCLAD XC, can be applied on the surface of metals and plastics that will be coming in contact with dangerous chemicals and, when dried or cured, provides a barrier that will be much harder to get through than the material it’s protecting. Moreover, it is designed to handle a number of different types of corrosive material, including organic and inorganic acids, alkalis, solvents, and salts.
For the best in chemical resistance, ENECON offers a full line of protective coatings and sealants for all types of industrial applications. If you’re working in an industrial field, it’s going to be necessary to address your chemical attack issues, and the chemicals that can break down your equipment. That’s why it’s so important to make sure you’re using high quality chemical resistant coatings. Count on ENECON’s CHEMCLAD SC and XC for your most extreme chemical attack environments.
Quick Tank Repairs
Industrial tank repairs can be a significant problem, especially when discussing tanks that hold hazardous or corrosive chemicals. The issues that this can cause are multi-layered, a string of concerns that can lead to accidents that are both dangerous and costly. Fortunately, there are ways to repair industrial tanks quickly that are secure and reduce the time that it takes to get the system back up and running.
Storage and holding Tank Repairs
Storage tanks can be the most difficult to deal with since they often contain dangerous chemicals or materials. In many cases, storage tanks contain substances that possess a high tendency to corrode other matter – which is one of the factors making them so dangerous. Tanks can be treated and coated to protect against this inevitable process.
That’s why it is important, in combination with regular and thorough internal inspections, to have plans in place to handle corrosion and even leaks, as they begin. That’s one of the major reasons why products like METALCLAD SpeedAlloy exist. This multiple component polymer mixes in a 1 to 1 ratio and sets from a paste-like consistency to a metal-hard composite in minutes.
For active leaks, there is METALCLAD, SpeedAlloy QS, which means, Quick Set, might also be employed to detain the leak and allow time for a good surface prep, for later applying SpeedAlloy for a definitive solution. Much like the standard SpeedAlloy, it mixes easily and starts as a paste, but instead of taking minutes to cure, it can solidify in seconds, stopping leaks immediately. Both SpeedAlloy types have unlimited shelf lives, so it’s easy to have them on hand in case of emergencies.
Processing Tanks
Not all tank repairs happen in a static environment. Some industrial tanks are designed for processing, with a consistent flow of chemicals moving through them. While it’s tempting to think that this will prevent corrosion from happening as quickly, keep in mind that most of these tanks still are immersed in potentially hazardous material. Its movement has little impact on its corrosive effects.
The problem is that if there is a leak in a processing tank, it could shut down large portions of a complex system in order to repair everything. That’s another reason why SpeedAlloy and SpeedAlloy QS exist: to limit or eliminate downtime caused by leaking pipes and processing tank damage.
For handling a wide range of chemical repairs, ENECON NorCal offers a full line of protective coatings and sealants for all types of industrial applications. Major industrial projects come with all sorts of unforeseen difficulties. Being prepared to handle them, especially common ones like the need for pipe and tank repairs, having the right coatings and solutions that work, and provide the protection you are looking for, is key to a smooth operation.
Concrete Protection and You
ENECON NorCal is an independent distributor for ENECON Corporation in Northern California. ENECON, based out of Medford, NY, has been serving a variety of industries for over 25 years and in over 60 countries with our wide array of protective polymers and surface solutions, all made in the USA. Regardless of the state of your location, we have the solution to bring your location up to code while being easy on your budget. Each different type of sealant can be put on in a number of easy, quick, and clear-cut ways — such as being painted or sprayed onto a surface. Some options don’t even require you to clean or sand the surface prior to application.
Why Should You Consider Concrete Protection?
While there are many reasons to consider having your concrete problem repaired with protective coatings, the benefits of which range from both an improved appearance to preventing further damage, there is a far more practical reason to look at ENECON’s solutions for you. We live in an incredibly litigious society, as people are constantly looking for someone to sue so they can attempt to get free money due to some kind of injury. Simply put, having old, cracked, or broken concrete can be a liability — one easily solved by ENECON’s friendly, courteous, and professional resurfacing experts.
The application and uses of concrete protection can be seen in many examples, but looking at a set of stairs is often one of the easier ones. Stairs, due to being high volume and high traffic, often wear over time, especially if they are outside and exposed to the weather. Worn away concrete stairs can even get so bad that their cracking and pitting can cause an unsafe condition – either from the width of the stair eroding, or from the presence of cracks or jagged edges which can injure your customers and site visitors, as well as your employees.
With concrete protection, however, not only are the cracks and jagged spaces filled in, but the whole section of concrete is covered with a protective layer of polymers. This protection can return a jagged set of stairs to the required width needed for ADA codes, as well as remove any chance of you getting sued for having old or decrepit stairs.
Why ENECON Is Right for You
With ENECON’s combined years of experience in the resurfacing and protection industry, it is no wonder that we often work with many large industrial companies as well as have contracts with various US military organizations, such as the U.S. Navy and the Army Corps of Engineers.
Start the process today and begin exploring your options for concrete protection that is not only tailored to your business, but also to your environment.